Category: Honeywell

Alarms for power supply systems

SMS power supplies include diagnostics and alarms that should confirm that they are working correctly, are being monitored and acted upon.

These are indicators that the power supply needs to be aware of before a fault occurs.

LEDs for.

– Internal air temperature too high > 90 degrees Celsius

– Fan speed too slow

– The output voltage is out of the following ranges:

If the output voltage is consistently out of range, contact Honeywell for further www.honeywell-diver.com information on recalibrating the power supply unit (PSU).

Cables

Cables must be properly secured so that they do not block the interior of the cabinet or get caught between moving parts such as doors or hinged panels.

Cables must also not be pulled too tightly to avoid mechanical stress on the connectors. Inspect the cables to ensure that there is no visible damage or cracks and that the terminals are making good contact.

Environmental factors

The overall life of any electronic device will vary depending on the environmental conditions in which it is installed.

The following factors are critical to the life cycle of the PSU and the continued health of the system.

Humidity

Humidity levels should be maintained between 40% and 60%, with a variation of less than 6% per hour.

If humidity levels are high, it may be necessary to condition the air inside the cabinet and monitor humidity.

During maintenance, look for signs of condensation inside the cabinet, which is a sign that the climate control is beginning to fail.

Corrosion

Look for visible signs of corrosion on paint and bare metal surfaces inside the cabinet.

Keep cabinet doors closed to prevent corrosive salts and chemicals from entering the cabinet. Watch for metal fragments, such as zinc in the air.

Watch for metal debris such as airborne zinc from the underside of raised floor tiles commonly used in computer rooms or from any nearby hardware assembly or construction activities.

If deterioration occurs that you can see, then even further damage can occur in components you can’t see, so steps should be taken to further minimise contaminants.

Dust

Check the surface of the PSU and the bottom of the cabinet for dust, if you find a high concentration of dust, remove the dust using a soft anti-static brush and vacuum inside the cabinet.

Replace the cabinet fan dust filter periodically. The specific filter varies depending on the cabinet installed.

Cabinet Fans and Seals

Ensure that the cabinet fans are working properly, filters are clean and free of obstructions, protective plates and covers are secure, and all cabinet penetrations are sealed.

This is critical to avoid premature PSU failure.

New fan assemblies can be ordered with Honeywell part number FC-FANWR-24R.

Honeywell recommends replacing the fan every 8 years of operation.

Replace Power Supplies Before Failure

Improve System Reliability

Even with proper maintenance and environment, power supplies should be replaced before they fail.

For redundant systems, a phased approach may be helpful, where one power supply in each pair is replaced early and then the other is replaced at the next maintenance cycle.

Reliability can vary greatly depending on the load and temperature of the power supply.

Normal temperatures are kept at 35 degrees Celsius and a fully loaded PSU may have a shorter life depending on the temperature, reflecting the importance of keeping the fans running.

Many security systems use redundant power supplies so that each unit can carry 50% of the load during normal operation.

It is also common to specify spare capacity for PSU loads.

For example, with at least 25% spare capacity, each PSU can only carry 40% of the load in a worst-case scenario.

In this configuration, temperature and load do not limit PSU reliability.

Other factors, such as dust and humidity, are limiting, although these environmental conditions vary widely, making the exact life expectancy unknown.

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Key Features

The 57 System MODBUS interface facilitates digital communication between the 57 System control system and an external computer system.

MODBUS is a widely supported digital data communication protocol that provides a standard set of commands that can be used for system data communication.

Two different interface modules support the most widely used electrical interface standards, ensuring compatibility with most external systems.

Using the MODBUS interface it is possible to read configuration, alarm status and other information from any channel in the rack and perform calibration and other procedures.

The MODBUS interface is typically used to connect a System 57 control system to a plant control system for www.honeywell-diver.com centralised monitoring of system status, often with a graphical display.

The main features of the MODBUS interface are as follows.

Easy installation on engineering cards.

Compatible with the 5701. 5704 and 5704F control cards.

Simple field connection via DC input card terminal block for

Wiring up to 2.5mm² (14 AWG).

Operates as MODBUS RTU.

Supports MODBUS protocol functions 02. 03. 04. 06. and 16.

Provides sensor gas readings and alarm status for fault and prohibition,

Provides sensor gas readings and alarm status for A1. A2. A3. FIRE, STEL, LTEL, and rate alarms.

Sensor gas readings and alarm status for A1. A2. A3. FIRE, STEL, LTEL, and rate alarms.

Supports commands to inhibit, reset, zero, calibrate (span) and set alarm levels.

(range) and set alarm levels for all channels in the rack.

Supports RS485. RS422. and RS232 electrical standards.

Data signals are isolated from the system 57 power supply.

Asynchronous serial link with configurable baud rate, parity and stop bits.

Primary and secondary channel operation.

Half-duplex operation.

Multi-point transmission capability

Easily configured using engineering interface software.

Commonly Used Terms

The reader should be familiar with the following terms used in this instruction manual:

MODBUS: Modbus is a digital data communication protocol that provides a widely used set of standard commands by which system data can be transmitted to external devices.

RS485: RS485 is an electrical standard for transmitting digital data using twisted-pair wires carrying differential signals.

RS485 allows up to 32 transceiver nodes to be connected on a twisted-pair highway for “multiplexed” bidirectional operation over distances of up to 1.2 kilometres (3900 feet).

RS422: RS422 is an electrical standard for transmitting digital data using twisted pair wires carrying differential signals.

RS422 allows for the connection of a single driver and up to 10 receiver nodes on a highway, operating over distances of up to 1.2 kilometres (3.900 feet).

RS232 RS232 is an electrical standard for transmitting digital signals using multi-core cables RS232 allows two communication devices to be interconnected

RS232 allows two communication devices to be interconnected for bidirectional operation over distances of up to 15 metres (49 feet).

Baud Rate: A baud rate is a unit of signal speed equal to the number of discrete signal events per second. (Not necessarily the same as the number of bits per second).

Bit Rate: The rate at which bits are transmitted, usually measured in bits per second (b/s).

Parity Check: A technique used in electronic code transmission to detect individual bit errors in transmitted data bytes (characters).

Stop Bit: A method of indicating the end of a transmitted data byte (character) in electronic code transmission.

Full duplex: A communications system capable of simultaneous independent data transmission in both directions.

A communications system that can transmit data in either direction, but not simultaneously.

Simplex: A communication system capable of transmitting data in only one direction.

MULTI-POINT TRANSMISSION: A communication line shared by multiple devices or “nodes”.

Node: An intelligent device in a data communications system that is capable of communicating.

Host: The host system is the main device that runs the control system. The host is usually a PLC, DCS, or SCADA graphics software package.

Master: A master device is a node that controls the transmission of data in a communication system by sending requests to slave devices.

Slave Device: A slave device transmits data to the communication line only in response to a request from the master device.

Structure

The System 57 MODBUS interface can be pre-installed in a new system or retrofitted to an existing system as a kit.

Two kits are available, one supporting RS485 and RS422 electrical standards and the other supporting RS232 electrical standards.

Each kit includes

a. A small PCB MODBUS interface module that plugs into the J1 and J2 interfaces of the Engineering Card.

b. Two integrated circuits that plug into the expansion sockets provided on the project card.

The serial data interface is connected via the six-way expansion terminal block TB2 on the DC input card.

In order to provide MODBUS interface functionality, the enhanced Project Card software must be installed.

The new software is fully compatible with the original Project Card software and is supplied with the kit as plug-in integrated circuits.

Touchpoint Plus brings a whole new control experience to your small system of gas detectors. Touchpoint Plus is an easily configurable, wall-mounted control system that supports up to 16 gas detection channels.

Its modular approach enables you to take control and configure what you need for a wide range of applications.

Delivering Reliable Control

• Honeywell reliability from the most trusted experts in gas detection

• Built-in battery backup for constant uptime

• Robust, shockproof housing for a wide range of industrial environments

Flexible Capabilities

• Compatible with the full range  of Honeywell gas detectors

• Powered audiovisual alarms  simplify field installation

• Configuration includes easy  grouping and voting www.honeywell-diver.com alarm logic without specialist knowledge

• Next-generation compatibility

• Optional Modbus output for integration with a higher level system

Providing Ease and Efficiency

• Quick and easy installation, configuration, setup, and maintenance

• Easy diagnostics, data, and reporting

• Minimum training time

• Large color touchscreen LCD

• Multilingual functionality

• Green-yellow-red status at a glance

The signature feature of the Touchpoint line is a user-friendly touchscreen interface,which the Touchpoint Plus takes to a new level. With this unique interface, it’s easier than ever to see the status of your system at a glance – maximizing the time you have to make the right decisions. The intuitive, multilingual interface simplifies operation and reduces training requirements. The full-color stoplight-style status indication provides clarity from a distance too.

Touchpoint Plus features a comprehensive set of outputs as standard, including common alarms and dedicated drives for remote audiovisual indicators. Its modularity enables you to customize your system to meet your specific application requirements. Selecting the right detector for use with your controller can deliver significant savings in startup costs and ongoing operations. Our global partner network and dedicated application specialists are able to help you make the right choices for your industry.

With everything at your fingertips, you can take ownership of your system and operate it with confidence, helping to ensure the safety of your people and the productivity of your site.

Unique User Experience

Taking the user experience to a whole new level

One System Solution

Honeywell Analytics’ one system solution to meet your safety requirements

Touchpoint  Plus provides a reliable safety solution for small-scale gas detection systems across a wide range of applications and industries. If you need to integrate your gas detection with a higher level management system, the Modbus output option makes this straightforward.

As the heart of your gas detection system, Touchpoint Plus is designed to work with Honeywell’s industry-leading gas detectors and drive actuators, and audible and visual alarms to provide a complete end-to-end solution that you can configure as your own.

Designed for Speed and Reliability

TouchpointTM Made of high-impact polymer plastic, Plus is versatile and durable. It is dustproof and waterproof, and has been tested to withstand the toughest operating environments, both indoors and out. So you can count on the Touchpoint Plus to stand up to the challenges of industrial environments, from mechanical rooms to chemical plants.

Touchpoint Plus is supplied with pre-drilled and sealed cable entries and a unique tiered internal arrangement providing ease of access to save installers time and money.

The Honeywell BW™ Solo is an easy-to-service single-gas detector with BLE connectivity that provides real-time visibility into the status and safety of workers in hazardous areas, helping companies respond to safety events faster, smarter and more decisively. Data from the detector or its docking station can be downloaded to a PC, then aggregated and managed through Honeywell’s Safety Suite software platform to automate critical compliance tasks such as regulatory records management. Detects up to 15 user-selected common and foreign gases. User-friendly operation, lightweight convenience, ease of maintenance and serviceability reduce the long-term www.honeywell-diver.com cost of ownership of gas monitoring systems.

Features and Benefits:

User-friendly operation

Easy to read multi-language display

Lightweight and convenient

Easy to maintain

Serviceability

The new 1-Series sensors offer enhanced reliability Connectivity with low-power Bluetooth (BLE) functionality Quick specification:

High standards of sensor quality and reliability

The easiest single gas detector to service

First single gas detector with 1-Series CO, H sensors for 2S, O2 and CO2

Multiple sensor options available

Compatible with Honeywell IntelliDoX

The next-generation single-gas detector that helps you reduce cost, ensure compliance and know your workers are protected.

Honeywell BW™ Solo has everything you expect — plus additional features to make your compliance easier and more cost-effective than ever. All with a reliable life span,one-button operation and small, lightweight profile. Honeywell BW™ Solo is:

• The easiest single-gas detector to service, with no need to take it apart to replace sensors, batteries and sensor filters. That means long life and low cost.

• Complete with an extensive selection of sensor options. Count on comprehensive detection, whether you’re monitoring for common or exotic hazards.

• The first single-gas detector with the 1-Series sensor for CO, H2S, O2and CO2

. That means high accuracy, lower costs and faster sensor response time for the gases you monitor most often.

• Compatible with IntelliDoX. Save time and centralize data with automated bump testing, calibration and instrument management. Use IntelliDoX docking stations with Honeywell SafetySuite Device Configurator software to maintain and monitor your entire fleet from practically anywhere.

FEATURES AND BENEFITS

For even more time-saving convenience — plus remote visibility on alarms — choose the wireless version. And manage it from your smartphone.

Pair the wireless Honeywell BW™ Solo with our Safety Communicator mobile app and detector readings are sent instantly to Honeywell’s real-time monitoring software – Honeywell Safety Suite Real Time – which can be accessed from any device with an internet connection, and get remote visibility on worker safety and location.

You can also use the wireless Honeywell BW™ Solo to share gas data with the desktop software — no dock required.

Other Honeywell BW™ Solo features:

• Option to activate IntelliFlash™ or non-compliance flash

• Ability to assign detectors to workers and locations

• Easy-to-read display for multiple languages

• Data logging with rolling 24-hour peak reading

Honeywell BWTM Solo Technical Specifications

Honeywell BW™ RigRat is so easy to use that workers can operate it with confidence,trusting it to alert them to gas threats in their proximity — indoors and out, in

temperatures from -40 to +140°F (-40 to +60°C). Honeywell BW™ RigRat delivers:

• Up to 8 weeks of runtime on a single charge. Longer runtime than any area monitor in its class.

• Up to six slots for interchangeable gas sensors. Choice of electrochemical, PID,infrared, and catalytic bead sensors (measuring percent LEL and percent by volume).

• Integrated Noise sensor and Metrological data sensors.

• Enhanced configurations with programmable input and output.

• Approval for explosive atmosphere.

Certified for ATEX/IECEx Zone 0 and CSA C1D1.

• Flexible applications. Zone declassification, turnarounds, confined space, routine maintenance, fence line and more. Available with pump for remote sampling.

• One-button operation. Grab and go. No expertise required.

• Simple setup with a smartphone. Easy mobile app for alarm set points, calibration records and more.

• Added protection. Alerts workers to nearby gas leaks, whereas personal detectors cover only the breathing zone.

FEATURES AND BENEFITS

WIRELESS SAFETY PERIMETER

Position several Honeywell BW™  RigRat monitors to form a wireless safety perimeter.

REMOTE MONITORING

Use with Honeywell’s remote monitoring software to see gas readings, location and other data www.honeywell-diver.com from any device with an internet connection — for fast, informed decisions. Add an optional noise  sensor or meteorological sensor.

OTHER HONEYWELL BWTM RIGRAT FEATURES:

• Line power for extended runtime in the field

• I/O ports providing additional input capabilities and local executive activation.

• Inert mode that prevents alarm in normal ambient air.

• Large, easy-to-read display

• Rugged, weatherproof design, with optional protective cage

HONEYWELL TOUCHPOINT™ PLUS COMPATIBLE

Use with the Honeywell Touchpoint™ Plus controller for visibility on Honeywell BW™ RigRat monitors and workers’ personal detectors.

HONEYWELL BW™ RIGRAT TECHNICAL SPECIFICATIONS

THE FIRST MULTI-GAS DETECTOR WITH AN ICON DISPLAY — FOR FAST DECISIONS

Honeywell BW™ Icon is named for its display of simple icons for gas levels and device status.

That means no live gas readings for workers to interpret and no time consuming training.

Instead, when there’s a gas alarm, the bell icon on the display will illuminate, along with an indicator next to the sensor in alarm, so workers can quickly clear the area.

REPORTING AND ANALYSIS FROM YOUR SMARTPHONE

Want to see the full concentration of a gas or other information not on the icon-based display?

Need to report a gas alarm? Simply download the Honeywell Safety Suite www.honeywell-diver.com Device Configurator app,

use Bluetooth® to pair your smartphone with the detector and open the app to see the data — all organized in a report that’s ready to send.

FEATURES AND BENEFITS

RELIABLE

Two months of battery runtime on a 4.5-hour charge — and up to four months if you turn off the detector at the end of each shift. No daily charging, no unexpected downtime.

EASY TO MANAGE

The IntelliFlash™ green light indicates when the detector is in compliance and the amber light indicates the need for maintenance.

COMPATIBLE

The Honeywell BW™ Icon is compatible with the IntelliDoX instrument management system and Honeywell Safety Suite and also with TouchConnect™ using Bluetooth® for

wireless configuration.

RESPONSIVE

1series sensors respond to dangerous gas levels in seconds, even in harsh temperatures.

ACCURATE

Low-power infrared LEL sensor is immune to silicone poisoning, which means accurate monitoring of combustibles.

EASY TO USE

Small, lightweight and wearable.  One-button operation.

Honeywell BW™ Icon Technical Specifications

DESCRIPTION

The 91MCE series of limit switches complements Honeywell’s existing line of small, low-cost limit switches.

Designed for the modern industrial OEM, the miniature package size is ideal for applications where space is limited.

For applications requiring more than two switching circuits, the small package allows for in-line mounting.

The 20mm mounting pattern meets most globally recognised mounting standards.

The product line offers users a wide range of options, including a variety of different actuator styles.

Connection options include various lengths of prefabricated cables or M12 connectors, both of which can be exited from the side or bottom.

Design flexibility is further enhanced by the availability of both slow and fast acting circuits.

Direct-acting contacts are designed to open the NC contacts when touched.

The epoxy-sealed, rugged die-cast housing enhances environmental durability.

Competitively priced, the 91MCE is a direct replacement for many products and www.honeywell-diver.com offers the higher quality products customers have come to expect from Honeywell.

Features

– Direct-acting contacts designed to open NC contacts when touched

– Sealing class IP67; NEMA 1. 4. 12. 13 for outdoor applications

– CE, UKCA, cULus, CCC approvals meet most global certification requirements

– Nine actuator styles provide design flexibility

– Slow-action and fast-action circuit options

– Reserved cable and M12 connector options

– Mechanical life expectancy: 5 million operations

– Side exit (standard) and bottom exit connection options

Side outlet (standard) and bottom outlet connection options

– Mechanical equipment

– Material handling

– Aerial lift trucks

– Forklift trucks

– Off-road and outdoor equipment

ORTFOLIO

The 91MCE series is part of the 14CE, 914CE, NGC, SZLVL-S, SSCE and SL1 series of miniature limit switches.

Honeywell also offers a range of MICRO SWITCH heavy duty limit switches and general purpose limit switches.

Warranty/Remedy

Honeywell warrants products manufactured by it to be free from defects in material and workmanship for the applicable warranty period.

Honeywell’s standard product warranty applies unless otherwise agreed to in writing by Honeywell;

For specific warranty details, refer to your order confirmation or consult your local sales office.

If the warranted product is returned to Honeywell during the warranty period, Honeywell will, at its sole discretion, repair or replace, free of charge, the product that Honeywell deems to be defective.

The foregoing is Buyer’s exclusive remedy and is in lieu of all other warranties, express or implied, including the following warranties

merchantability and fitness for a particular purpose. In no event shall Honeywell be liable for consequential, special or indirect damages.

Honeywell may provide application assistance in person, through our materials and through Honeywell websites.

and Honeywell websites for application assistance, but it is the sole responsibility of the buyer to determine the suitability of the product for the application.

Specifications are subject to change without notice.

As of this writing, the information we have provided is believed to be accurate and reliable.

However, Honeywell assumes no responsibility for its use.

Introduced in 1975. the basic controller was part of the world’s first commercially available DCS, and Honeywell has been supporting it ever since.

Honeywell helps users migrate to Experion when control system changes are needed and it makes economic sense to replace the existing controller.

During the migration process, two key functions need to be achieved – existing field signals must be easily and quickly migrated to the new control system, the

Existing control schemes must be migrated and, ideally, improved. To meet these two migration requirements, Honeywell offers advanced solutions that

help match the functionality of the old system www.honeywell-diver.com to Experion.’ Signal Match is a suite of hardware components and project services that

Simply and easily transfer the I/O connections of your existing TDC 2000 control system so you can experience the many benefits of Experion PKS.

‘Control Match is a suite of services and tools to convert your existing control algorithms and schemes to Experion.

Control Match enables you to take advantage of the many new features in Experion to enhance the performance of your control system and improve your ability to make informed business decisions.

Q: What if I need to do more than just maintain what I have?

Answer:Over the past 30 years, Honeywell has made significant investments to ease the strain on technology and add value to the TDC and TPS control systems’

value to the large installed base. Continuous development is Honeywell’s strategy and commitment to stay with customers through technological advances. For example, Honeywell

Honeywell is the only controls company that offers the ability to integrate and, if desired, migrate a 30-year-old control system to the latest state-of-the-art

control system, Experion PKS.

Honeywell offers the ability to integrate or migrate to Experion. With integration, you can retain the intellectual property developed over the past 30 years, and you can

add new features such as Foundation Fieldbus, HART and exception management capabilities. With migration, you can go from the lowest level of control, to the most advanced level of control, to today’s new, higher levels of control.

By migrating, you can go from the lowest level of control to today’s new, higher level of advanced control solutions and gain additional benefits while reducing ongoing maintenance and support costs.

Q: What is Experion PKS?

A: Experion PKS is the first scalable platform with knowledge-driven applications that combine business and manufacturing intelligence.

Operator Effectiveness Solutions – One Honeywell is the only provider of an integrated solution that addresses alarm management,

boundary management and operations management issues to improve operational reliability. Asset Effectiveness Solutions-Honeywell’s approach to asset management goes beyond

just on-site equipment management. We monitor the performance of critical plant assets to reduce process downtime and unplanned maintenance costs.

Q: I have 1-to-8 controller redundancy in my current installed control system. What type of redundancy will I have available when I migrate to Experion?

A: When you migrate to Experion, the redundancy will be increased to 1-to-1. This new level of redundancy greatly increases the availability of the control system.

Q: Will my trend be comparable to the existing BOS/EOS Box Trend?

Answer:Box Trends are limited snapshots of process variables that can only be updated with operator intervention.Experion Trends go well beyond Box Trends and

provides truly useful historical information for the operator to analyse and control the process. All trend data is presented to the operator.

Operators can zoom, pan and select specific trend data in real time. Data points to be trended can also be selected and grouped together for real-time

process analysis.

Q:I need to improve/automate my reports to meet new requirements. Will migrating to Experion help me?

A: In addition to the greater number and type of reports available, a key feature is the ability to electronically transmit reports over the plant network to all interested parties.

to all interested parties via the plant network. You no longer need operators or engineers to manually read printed reports, perform additional calculations, and then create new

reports. In addition, all data can be automatically populated into Excel spreadsheets, automating data manipulation, analysis and distribution.

Q:What kind of new control will I have when I migrate to Experion?

A: Experion offers improved control capabilities such as model-based control, integrated loops, and logic capabilities for improved process discipline control.

Control. Cross-cell control is implemented in easy-to-use software rather than the hard-wiring between controllers that was required in the past.

Q: Can I simply ‘copy’ an existing control scheme to Experion without making any changes?

A: The Control Match service allows for simple copying of controls from an existing system to Experion. all point types and standard algorithms of Basic Controller can be easily migrated.

Q:How fast is the physical migration of a plant/plant site to a new controller?

Answer:Typical time for a physical migration to occur is 2 to 4 hours, and even less for migrating smaller systems. There are two reasons for the short downtime. First

First, the migration kit is a plug-and-play design. Simply disconnect the cables, remove a few screws on each component, install new components, and

connect or reconnect the cables, and you are done with the physical operation. The second reason is that L/O checkout can be quite efficient. All existing

existing L/O and cables were functioning properly prior to migration, and the new cables and assemblies were tested and verified at the factory prior to shipment.

Q: I have limited space available, so do I need additional cabinet space to install the new Experion controller?

A: In most cases, the new control system can be installed into an existing TDC2000 cabinet.

Q:Are there calibration and test points for ongoing maintenance?

A:Yes, calibration and test points are provided.

Q:Are there any active components on the migration kit such as CPU and network?

Answer:numberAll signal matching migration hardware is created using passive components. This greatly increases reliability and longevity and reduces the number of possible failure paths.

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For the highest inertial navigation-grade performance available in today’s market, Honeywell offers the QA-3000.

In the same form factor as the QA-2000, Honeywell packs a lot of performance and value into this small package.

Produced on the same manufacturing line as the QA-2000, the QA-3000 has the same inherent quality and reliability customers have come to know from Honeywell Q-flex accelerometers.

As with the entire Q-Flex family of accelerometers, the QA-3000 features a patented Q-Flex etched-quartz-flexure seismic system.

An amorphous quartz proof-mass structure provides excellent bias, scale factor and axis alignment repeatability.

The integral electronics develops an acceleration-proportional output current providing both static and dynamic acceleration measurement.

By use of customer supplied output load resistor, appropriately scaled for the acceleration range of  the application, the output current can be converted into a voltage.

The QA-3000 also includes a current-output, internal temperature sensor.

By applying temperature-compensating algorithms, bias, scale factor www.honeywell-diver.com and axis misalignment performance are dramatically improved.

The QA-3000 has three performance grades to best meet customer’s performance requirements.

FEATURES

• Excellent turn-on repeatability performance

• Form, fit, function compatible with QA-2000, easy to upgrade for the most performance demanding applications

• Remarkably low bias and scale factor repeatability

• Environmentally rugged

• Analog output

• Field-adjustable range

• Three fastener precision mounting flange

• Internal temperature sensor for thermal compensation

• Dual built-in self-test

Product Overview

The UDC1200 and UDC1700 are microprocessor-based 1/16 DIN and 1/8 DIN controllers that offer high functionality, high reliability and low cost.

They are designed to monitor and control temperature, pressure and level in a variety of applications such as environmental chambers, furnaces, ovens, packaging machines and other applications in the plastics, food and beverage industries.

other applications in the industry.The UDC1200 and UDC1700 are easy to configure and use with large, easy-to-read dual 4-digit displays and touch-sensitive keypads.

Their outstanding flexibility allows you to www.honeywell-diver.com configure any unit for any application and make changes when needed.

For the thousands of satisfied UDC1000/1500 users, the UDC1200/1700 controllers are backward compatible with existing UDC1000/1500 applications and installations.

Functional Features

Dual Displays

Two 4-digit displays with 7 LED segments, each configurable as

 PV and SP (non-adjustable)

 PV and SP (adjustable)

 PV and ramp SP

 PV only

Easier Configuration

Two different configuration levels (Configuration Mode and Setup Mode) provide easy access to parameters.

4-digit security code prevents unauthorised changes.

Positive Moisture Protection

Meets NEMA 3 / IP65 standards for frontal dust and water resistance.

Universal Inputs

Accepts seven different types of thermocouple, RTD, current and voltage linear inputs. All inputs can be configured as standard.

Universal Power Supplies

The UDC1200 and UDC1700 can operate on any line voltage from 50/60 Hz, 90 Vac to 264 Vac. Optional 24/48 Vac/dc models are also available.

Easy Upgrade

All option boards have no jumpers and are automatically detected by the instrument.

Easy Output Selection

All of the instrument’s outputs, including the control output, can be changed to meet the customer’s exact needs.

Alarm strategies

Two PV soft alarms, deviation high/low/absolute. A special loop alarm is also available, by continuously analysing the PV

response to the control output. Alarm suppression is available for both power-up and setpoint switching.

Manual/Auto Mode

Manual control can be enabled (via unbuffered transfer) by simply pressing the AUTO/MAN key on the front.

The “SETUP” LED flashes and the output power is shown on the lower display. The output power can be adjusted with the up and down keys.

Pre-Tuning and Self-Tuning Strategies

Pre-tuning is used to set the PID parameters to near optimum values, which are then used by the self-tuning algorithm to optimise the tuning parameters.

Limit Controller

The UDC1200 Limit Controller is available in a 1/16 DIN package and provides a safety shutdown function and optional alarms for a variety of applications.

Up to three outputs

The UDC1200 and UDC1700 provide up to three outputs for time and current proportioning, duplex mode (heating/cooling), PV or SP retransmission and alarms.

Setpoint Ramping

The current setpoint can be ramped to a new target setpoint with a user-defined slope.

Dual Setpoints

The UDC1200 and UDC1700 offer a dual setpoint option. The current setpoint is selected by a digital input. This option is independent of the UDC1200 limit mode remote alarm reset function.

Communication

The UDC1200 and UDC1700 are available with an optional RS485 communications interface. It provides connectivity for up to 32 devices and host computers at speeds up to 19200 baud via ASCII or Modbus RTU protocol.