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GE Versamax Family of Products IC200CHS003 Connectorized I/O Carrier

The IC200CH003 is a connectorized I/O carrier from GE Fanuc Automation.

The IC200CH003 I/O carrier weighs 0.113 kg and has a 36-pin connector for input/output cables.

The carrier provides backplane communication, mounting, and field wiring for one input/output module.

You will find a module latch hole for securing the module to the carrier.

The carrier also provides quick connections for wiring up to 32 input/output points and 4 common power connections.

During rail mounting, the IC200CH003 I/O bracket snaps easily into the DIN rail.

The dimensions are as follows: 7.5 mm x 35 mm: 7.5 mm x 35 mm.

For EMC protection, the DIN must be electrically grounded. The rail must also be electrically conductive and corrosion resistant.

The field wiring can be connected directly to the connector itself by means of contacts crimped onto the end of the wires.

I/O devices can be connected directly to the mating I/O terminals. To install a prewired connection cable, place the cable connector over the connector on the carrier and press down until the latch engages the connector.

To remove the cable, you must hold the connector and press the latch upward to release the connector.

Occasionally, the operating equipment may become hot due to high ambient temperatures. In this case, handle the connector carefully.

Do not touch them directly. Also, avoid exposed connector pins.

Connector kits for making customized cables are available and include a connector and a cover, 6 large contacts, 2 screws, and 36 small contacts.

The IC200CH003 carrier can be used with all VersaMax modules except the following, which have higher isolation requirements:

IC200MDL144 4-Point Isolation Module with Voltage Input 240 VAC

IC200MDD850 Hybrid 240 VAC 4-point Isolation Module

Output Relay 2.0A Isolated 8-Point Module

The Versamax IC200CHS003 Carrier is a connectorized I/O carrier.

The IC200CHS003 carrier has a 36-pin connector for connection to I/O cables.

About the IC200CHS003

The IC200CHS003 carrier is a connectorized I/O carrier that is part of GE Fanuc’s Versamax family of I/O products.

The IC36CHS200 carrier has a 003-pin connector for connecting I/O cables.

The IC200CHS003 bracket provides mounting, backplane communications, and field wiring for one I/O module.

The IC200CHS003 bracket measures 2.63 x 5.25 inches and is mounted on DIN rail measuring 7.5 mm x 35 mm.

Compatible modules are mounted vertically on the IC200CHS003 bracket perpendicular to the DIN rail.

GE Fanuc recommends using corrosion-resistant, unpainted DIN rails. It is also recommended that the DIN rail be grounded to provide EMC protection.

For applications requiring resistance to mechanical shock and vibration, the IC200CHS003 bracket should be mounted inside an industrial panel.

I/O devices can be connected to the plug-in I/O terminals on the IC200CHS003 carrier.

Connection to the IC200CHS003 connectorized carrier is via cable.

Available cables include the IC200CBL105 cable (2 connectors, 0.5 m, unshielded), the

IC200CBL110 cable (2 connectors, 1 meter, unshielded), the

IC200CBL120 cable (2 connectors, 2 meters, unshielded) and IC200CBL230 cable (1 connector, 3 meters, unshielded).

A notch is provided on the connector to indicate pin orientation.GE Fanuc offers a connector kit for building custom cables.

The kit part number is IC200ACC304.

Due to isolation requirements, the IC200CHS003 carrier can be used with all Versamax I/O modules.

The exception is the following modules: IC200MDL144. IC200MDL244. and IC200MDD850 modules.

The IC200CHS003 carrier can accommodate the following current levels: 8 amps of power and ground current, and 2 amps of point current.

The module can withstand voltage transients up to 300 volts AC.

Applications: power, oil, gas, chemical, turbine, marine, nuclear, substation, aerospace, metallurgy, mining, steel, aluminum, etc.

Control system: plant control and monitoring system (DCS/PLC) equipment control system ship control system production control system equipment control system

Energy management systemPower monitoring systemFrequency conversion servo systemMedium voltage power systemShaft vibration analyzerInfrared flame detectorGas analyzerCombustion fluctuation monitoring system and so on.

GE Versamax Family of Products IC200MDL743 Discrete Output Module

The IC200MDL743 discrete output module is a 5. 12. and 24 VDC negative logic output module that is part of the Versamax family.

It has 16 discrete outputs in a bank and an external power supply.

About the IC200MDL743

The Versamax IC200MDL743 discrete output module is a GE Fanuc 5. 12. and 24 VDC and 0.5 A rated negative logic output module.

It has 16 current-flooded discrete outputs that switch the load to the negative side of the DC supply. The module does not have any internal fuses for protection.

The output module connects directly to the controller and also allows for “hot” insertion, making installation easy.

The IC200MDL743 discrete output module communicates with the backplane through an I/O rack. The backplane provides the power needed to operate the modules.

It draws 70 mA** from the backplane. It also has an external power supply to provide the required power to the load.

The IC200MDL743 discrete output module has an on response time of 2.1 ms at 0 V DC, an off response time of 0.0 ms, and an output leakage current of 5.30 mA.

It features a compact modular design for easy and space-saving installation. This module does not provide group-to-group isolation or point-to-point isolation.

It can be used to drive a variety of output devices such as lamps, relays, and motor starters. Power wiring is recommended,

control wiring and communication signal wiring separately to minimize insulation failures and wiring errors.

There are different types of brackets, such as box brackets and spring-loaded compact brackets, to make the wiring process easy.

The IC200MDL743 discrete output module features automatic I/O addressing to maximize ease of use in PLC-based industrial control applications**.

The IC200MDL743 is a discrete signal output module from General Electric’s VersaMax family.

The device has 16 output points, each of which can be either negative logic or sinking type.

The output points on the module load-switch the negative side (also known as the return side) of a DC power supply to receive current from an electrical load.

All output load switching on the IC200MDL743 requires an external power supply. The device has two modes of operation, each with its own voltage requirements.

In the standard 12/24-volt direct current (VDC) mode, the output voltage range is 10.2 to 30 volts DC, with nominal voltages of 12 and 24 volts DC.

In 5VDC-TTL (transistor-transistor logic) mode, the output voltage is 4.75 to 5.25 volts DC, where 5 volts DC is nominal.

Each output point on the module can handle half an ampere of current in the 12/24 volt DC mode and 25 milliamps in the 5VDC-TTL mode.

Output leakage current is 0.5 mA when operating at 30 volts DC. The maximum on and off response times are 0.2 ms and 1.0 ms, respectively, for each output point.

The IC200MDL743 does not support thermal derating. The module also does not have any channel or point isolation and does not provide protection such as internal fuses.

All processing of 32-bit discrete output messages is done by the central processing unit (CPU) or network interface unit (NIU).

The IC200MDL743 is 4.3 inches wide, 2.63 inches high, and 1.956 inches deep.

Note: These specifications do not include carrier height and mating connectors.

GE Fanuc IC670GBI102 Genius Bus Interface Module

The IC670GBI102 is a Genius bus interface module manufactured by GE Fanuc.

The module is part of the Field Control family and is primarily used to realize distributed I/O architectures by connecting field control I/O modules to host GE CPUs via a Genius bus network.

It features a series of screw terminals for terminating the Genius main bus and optional redundant buses; one (1) 9-pin D-shell display port for connecting a handheld programmer (D-Shell); and a 9-pin D-shell display port for connecting a handheld programmer (D-Shell) to the host computer.

It is capable of hosting up to eight (8) field control I/Os and supports standard Profibus transfer speeds, such as 153.6 Kbaud.

It is capable of hosting up to eight (8) field control I/Os and supports standard Profibus transfer speeds such as 153.6 Kbaud standard, 153.6 Kbaud extended, 76.8 Kbaud, or 38.4 Kbaud.

About the IC670GBI102

The IC670GBI001 is a communication module for the GE Fanuc field control series. The module specifically supports the Genius Bus protocol, allowing users to realize distributed I/O architectures.

The module is used in conjunction with the Genius Bus Interface Unit terminal block for DIN rail or panel mounting.

The terminal block also carries screw terminals that allow the establishment of a master Genius Bus connection and an optional redundant network connection.

The IC670GBI001 supports a daisy-chain topology on both the primary and secondary buses.

The module supports data transfer rates of 153.6 Kbaud standard, 153.6 Kbaud extended, 76.8 Kbaud, or 38.4 Kbaud.

Available memory allocations for various data types, such as 256 bytes for discrete inputs (%I), status data, and smart modules; 256 bytes for discrete outputs (%I), status data, and smart modules.

256 bytes for discrete outputs (%Q) and fault clearing for smart modules; 256 bytes for analog inputs (%AI) and 256 bytes for analog outputs (%AQ).

Both the primary and secondary bus connections have a terminating resistor connection point, which is used to terminate the bus connection and maintain a stable connection throughout the network.

The termination points are assigned exclusively to the Serial 1 and Serial 2 terminals and are installed at the beginning (**node) and end (*last node) of the bus.

Resistor values include 75 Ohm, 100 Ohm, www.honeywell-diver.com 120 Ohm, or 150 Ohm termination resistors.

Pre-formed bus cables can also be used with this bus interface module, catalog number IC660BLM508. using 75 ohm resistors and IC660BLM506. using 150 ohm resistors.

The IC670GBI102 bus interface unit is a field control bus interface unit manufactured by GE Fanuc.

The unit is part of the GE Field Control family and is compatible with the IC670GB and IC670GBI modules.

This programmable control module operates over a temperature range of 0 to 55 degrees Celsius (32 to 131 degrees Fahrenheit).

The storage temperature range is -40 to 85 degrees Celsius (-40 to 185 degrees Fahrenheit).

The IC670GBI102 Bus Interface Module has a relative humidity range of 5% to 95% (non-condensing).

The IC670GBI102 bus interface unit can withstand solid-state vibration and shock levels typical of industrial environments, and it is mounted on a panel-mounted DIN rail.

The IC670GBI102 Bus Interface Unit operates on both AC and DC power supplies with operating voltages ranging from 90 to 135 volts AC and 105 to 150 volts DC.

The nominal voltage rating of the IC670GBI102 Bus Interface Unit is 115 volts AC and 125 volts DC.

Power consumption** is 115 volt-amperes at 48 volts AC and 125 watts at 24 volts AC.

Specify power consumption for operation at full load. The inrush current of the unit is 20 amps at peak and **lasts 3 milliseconds.

The unit has a **Hold Time** of 20 milliseconds and the power supply output voltage is 6.5 volts DC.

The input frequency of the unit is 47 to 63 Hz. The bus interface unit has 16 mA terminals and has a reliability rating of over 600.000 hours.

IC670GBI102 Frequently Asked Questions

1. What is the difference between IC670GBI102 and IC670GBI002?

The IC670GBI102 is powered by a 115 VAC / 125 VDC input voltage, while the IC670GBI002 is powered by 24 VDC.

2. Does IC670GBI102 support insertion and removal of the module under power-on condition?

Yes. Provided that the module has the suffix “J” on the catalog number.

3. How reliable is the IC670GBI102?

The reliability of the IC670GBI102 has been calculated to exceed 183.000 hours MTBF of operation.

1. What is the data size that IC670GBI001 can handle?

The supported data size is 256 bytes for discrete inputs (%I), status data, and smart modules.

256 bytes for discrete outputs (%Q) and fault clearing for smart modules; 256 bytes for analog inputs (%AI) and 256 bytes for analog outputs (%AQ).

2. What is the data transfer rate supported by the IC670GBI001?

The IC670GBI001 supports 53.6 K baud standard, 153.6 K baud extended, 76.8 Kbaud, or 38.4 Kbaud.

3. Does the IC670GBI001 support redundancy?

Yes. The IC670GBI001 has built-in support for network redundancy.

IC670GBI102 Technical Description

The IC670GBI102 is a bus interface unit that is part of a field control system.

It acts as a connector module for each field I/O system and manages the interface between the main PLC or computer via Genius Bus.

It is capable of exchanging 128 bytes of input and 128 bytes of output data and supports up to eight (8) field control I/O modules.

This module supports a hot standby CPU configuration and requires an external 90 – 135 VAC / 105 – 150 VDC supply voltage, nominal 115 VAC / 125 VDC.

GE Fanuc IC670ALG230 8-Point Analog Current Source Input Module

The IC670ALG230 is an 8-point analog current source input module for the GE Fanuc field control series.

The module features eight (8) single-ended input channels configurable as 0-20 mA / 4-20 mA with a 12-bit digital resolution and a 5 0 μA analog resolution.

The digital resolution is 12 bits and the analog resolution is 5.0 μA. It has a typical conversion time of 60 microseconds per channel.

The IC670ALG230 is a GE Fanuc analog input module. It is specifically an expansion module for the Field I/O Control product family.

It can be operated with compatible Bus Interface Units (BIUs). The module primarily has eight (8) analog input channels.

It accepts 0-20 mA and 4-20 mA analog input signals. The module is primarily used to connect many types of field signal transmitters,

panel meters, data loggers, signal splitters, variable frequency drives (VFDs), and similar devices.

The IC670ALG230 has an analog resolution of 5.0 μA and a digital resolution of 12 bits (typical).

It accepts a **minimum input current of 0.1 mA and an **input current of 20 mA. It has internal protection features such as open-circuit detection and over-range fault detection.

The IC670ALG230 has a built-in analog-to-digital converter (ADC) circuit that converts received analog signals into digital format for processing by the host CPU.

The ADC circuit has a conversion time of 1 μs per channel at a module clock of 60 MHz. it also has a first-order RC input filter with a typical conversion capability of 1 Hz.

The module has a nonlinearity of +/- 160% of full scale, a temperature coefficient of +/-.25% per Celsius value, a typical value of +/-.002% per Celsius value, and a ** value of +/-.002% per Celsius value.

**value of +/-.005% per degree Celsius value. The module comes with a single set of input channels and supports single-ended wiring configurations.

Each channel has ground and logic isolation and is rated at 1500 VAC for 1 minute and 250 VAC.

It has a rated current consumption of 51 mA** from the BIU power supply.

The IC670ALG230 input module is an 8-channel input module manufactured by GE Fanuc.

It can be operated with a universal power supply. It is powered by a 24-volt power supply that also powers the Bus Interface Unit.

In the case of isolation, a separate power supply is used. There are LED indicators on the front of the module that show the operation of the backplane and the field power.

The input module is used to drive the different isolated sensors and inputs using the local power supply. There is no isolation between points in the group.

Isolation is rated at 250 volts AC to the enclosure and 1500 volts AC to ground for a continuous period of 1 minute.

The input impedance of the module is 2.87 kohms. turn-on voltage is between 15 and 30 volts dc, and turn-off voltage is between 0 and 5 volts dc.

The response time of the IC670ALG230 input module is between 25 and 60 us, and the power-down response time is between 100 and 150 us.

This module draws 100 mA of current from the bus interface unit. Output keying in this module can be used to mix inputs and outputs.

The input module should be properly grounded to reduce immunity, signal co-domain, and reference points. The loop powered transmitters in the module should use the same power supply.

Application areas: electric power, petroleum, natural gas, chemical industry, steam turbine, ship, nuclear power, substation, aerospace, metallurgy, mining, iron and steel, aluminum industry and other fields.

Control system: plant control and monitoring system (DCS/PLC) equipment control system ship control system production control system equipment control system

Energy management systemPower monitoring systemFrequency conversion servo systemMedium voltage power systemShaft vibration analyzerInfrared flame detectorGas analyzerCombustion fluctuation monitoring system and so on.

GE Multilin 745-W2-P15-G1-LO-A-R Transformer Management Relay

The GE Multilin 745-W2-P15-G1-Lo-A-R Transformer Protection System can monitor and respond to physical and electronic variables like temperature, harmonics, and overexcitation. The system extends system life through its protective capabilities and efficient management of transformer systems.

Product Description

The 745-W2-P15-G1-LO-A-R is a transformer management relay produced by GE Multilin and protects transformer systems by monitoring and responding to physical and electronic variables, such as harmonics, overexcitation, temperature, and currents.The 745 is able to adapt to shifting conditions within the transformer system, taking necessary steps to alleviate strain. It is able to protect and manage transformer systems small, medium, and large. Users can establish setpoints (analogous to settings) that help determine how the relay manages and protects the system. Setpoints can be easily saved and loaded from file using a computer running EnerVista 745 connected to the device’s RS232 port.

The body of the device itself is divided up into approximately four sections, which includes the display, status indicators, keypad, and RS232 interface. The display is a forty character LCD which is capable of displaying screens needed to assign and edit setpoints. The liquid crystal display also can indicate errors as they emerge, especially in response to incorrect keypad entry. The liquid crystal display can also passively read off different system values when not in active use, and users can edit the relay’s settings to shift what appears during the idle process. In addition to the LCD, a number of LEDs located at the front of the case provide insight into system functionality, indicating if issues such as self-test errors or transformer overloads occur. The keypad can be used to manually adjust setpoints, and the RS232 port can connect computers running the EnerVista 745 software to the 745 relay itself, which allows for quicker and easier programmability.

Frequently Asked Questions about 745-W2-P15-G1-LO-A-R

What is the FlexLogic feature included with the General Electric Multilin 745-W2-P15-G1-Lo-A-R Transformer Protection System?

The FlexLogic of the 745-W2-P15-G1-Lo-A-R Transformer Protection System allows the www.honeywell-diver.com unit to compute PLC equations by using logical inputs and protection elements that can be adapted to any output.

What options does the General Electric Multilin 745-W2-P15-G1-Lo-A-R Transformer Protection System have?

The General Electric Multilin 745-W2-P15-G1-Lo-A-R Transformer Protection System has the A and the R options which indicate analog inputs and outputs and a restricted ground fault.

What testing capabilities does the GE Multilin 745-W2-P15-G1-Lo-A-R have?

The Multilin 745-W2-P15-G1-Lo-A-R has features that make it a great transformer protection system. It has simulation and testing features so that the operator can test the relay operation  by looking at either waveform data that is captured in the field or that is generated by a computer. This waveform data is then digitized and can be played back. Waveform data can also be recorded to look at fault, alarm, or inrush situations and conditions.

Can you tell me more about the restricted ground fault element for the General Electric Multilin 745-W2-P15-G1-Lo-A-R Transformer Protection System?

The restricted ground fault element for the General Electric Multilin 745-W2-P15-G1-Lo-A-R Transformer Protection System includes two elements with a dropout level of 97 to 98% of puckup. The minumum pickup is generally 0.02 to 20.000 x CT which makes this option a great inclusion in the transformer protection system.

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Emerson Ovation™ Controller Model OCR3000

Features

– Quad-processor system-on-chip architecture

– Supports parallel scanning of 16 input/output branches

– Single-module solution for Ovation controllers and I/O interfaces

– Supports controller and network redundancy

– Compatible with all Ovation I/O modules

– Compatible with OCR1100 controller applications

– Copper-based and small form-factor pluggable (SFP) Ethernet connectivity

– Integrated backplane communication between primary and backup controllers

– Cryptographic signing of all controller firmware files

– Embedded communication protocol drivers provide connectivity to third-party devices without additional hardware

– Optional configuration with Ovation standalone controller software toolkit

– CE-marked

– IEC 61131-2 compliant

About Emerson

Emerson’s Ovation™ Distributed Control System is known for providing precision control with superior performance.

Ovation controllers are designed for mission-critical operations in power and water/wastewater applications.

The OCR3000 model in the Ovation controller family is the successor to the Ovation OCR1100 controller.

The OCR3000 integrates the processor and IOIC module into a single module.

The Ovation OCR3000 controller provides up to 16 local I/O interfaces.

The I/O interfaces are identical to all previous models of Ovation OCR controllers.

The OCR3000 controller scans all 16 I/O branches in parallel, resulting in significant performance improvements.

The OCR3000 can be run as a standalone application when used with the standalone Controller Software Toolkit software.

The OCR3000 can be run as a stand-alone stand-alone application, eliminating the www.honeywell-diver.com need to create a traditional Ovation network and database.

Process Applications

The OCR3000 controller is designed to meet the demanding requirements of a wide range of process applications, including :

Continuous PID (Proportional-Integral-Derivative) control

Sequential function chart control

Boolean logic

Advanced Control

Model predictive control

Fuzzy logic

Neural Networks

Special Logic and Timing Functions

Data Acquisition

Event Sequence Processing

Process point sensor/limit checking

Process point alarm handling

Process point conversion to engineering units

Process point database storage

Local and remote I/O interfaces

Process point labeling

Control Execution

Like the Ovation OCR1100 controller, the OCR3000 performs complex modulation, discrete and sequential control strategies, as well as data acquisition and monitoring functions.

The OCR3000 controller can generate up to 64,000 points.

With a quad-core processor, the OCR3000 controller supports up to five control tasks with loop speeds ranging from 10 milliseconds to 300 seconds.

Each control task consists of an I/O flow point input scan, a control scheme execution, and an output scan.

The loop speed for all five control tasks is user selectable. Each of the five control tasks can range from 10 milliseconds to 300 seconds.

Connectivity

The OCR3000 includes an embedded Ethernet link protocol driver for connecting to intelligent electronic devices (IEDs) and other third-party devices with embedded controllers, such as smart inverters and other devices.

The OCR3000 includes embedded Ethernet link protocol drivers to communicate with intelligent electronic devices (IEDs) and other third-party devices with embedded controllers, such as smart inverters, weather stations, relay protection systems, or motor control centers.

The Scalable Controller performs data acquisition functions by using on-board communication protocol drivers to communicate with Ethernet-enabled I/O systems from a wide range of vendors, as well as various types of PLCs, PACs, and RTACs.

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1C31203G01 Remote Node Controller I/O Module

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